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Storage Design and Installation

Automated and High Density Pallet Racking

We design, supply and install shuttle racking, automated racking and pallet live FIFO racking that increase capacity, speed and accuracy across busy warehouses. Start your project today.

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Our range of automated and high density racking systems

Shuttle, automated and live racking systems are designed to move more pallets in less space while keeping operations safe and controlled. They cut travel time for trucks, improve picking accuracy and help you get more value from every square metre of your building.

At Palletower, we design and install shuttle racking, fully automated pallet warehouses and pallet live FIFO racking to match your stock profile, throughput and warehouse layout.

The result is a storage system that works with your flows today and scales with your growth tomorrow.

 

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Choosing the right high density racking

Maximise storage capacity and operational effectiveness

Optimising warehouse space is essential for efficient operations. The right mix of shuttle racking, automated racking and pallet live FIFO racking can transform how pallets move through your building, from goods in to dispatch.

Layout Planning: A clear layout is the foundation of any successful project. We look at traffic routes, goods in and out, pick faces and replenishment paths to decide where shuttle, automated or live racking will have the biggest impact.

Vertical Space Utilisation: Many buildings have spare height. Tall racking, automated cranes and multi level live lanes make full use of that volume, allowing you to hold more stock without expanding your footprint.

Efficient Inventory Management: High density systems work best when stock is arranged by demand and flow. Using techniques such as ABC analysis and slotting, we position fast movers where shuttle or live systems give the greatest gain, and use automated racking for regular, repeatable pallet movements.

Automation Integration: From semi automated shuttle lanes to fully automated storage and retrieval systems, we integrate racking with conveyors, shuttles, cranes and warehouse software. This helps you manage capacity, tasks and stock in one place, with clear data for planning and control.

Racking varies for every business and warehouse

Different operations require different combinations of shuttle, automated and live racking. Understanding these options is the key to better throughput and storage.

Shuttle racking : Ideal for bulk pallet lines and cold stores. Powered shuttles move pallets deep into the lane while trucks only work at the face, reducing travel time and impact on the structure.

Automated racking : Best suited to tall, space constrained warehouses or where you need reliable round the clock performance. Stacker cranes or shuttles handle storage and retrieval under warehouse software control.

Pallet live FIFO racking : Perfect for first in first out flows and high rotation products such as food and drink. Pallets feed automatically from loading to picking face on gravity rollers, reducing handling and keeping stock in the right order.

 

Maximise capacity and efficiency with intelligent racking design

Live Storage Racking Systems delivers the strength and flexibility required for storing products of different shapes and sizes.

High density racking provides the strength, control and flexibility needed to handle different product types, order patterns and service levels. Careful design ensures each technology is used where it delivers the most benefit.

Tailored to your needs: Every warehouse is different. We analyse your pallet types, load data, temperature zones and throughput to choose the right balance of shuttle, automated and live racking. From a single shuttle block to a fully automated pallet warehouse, each system is built around your exact requirements.

Effortless load and unload: Whether pallets are moved by shuttle, gravity or automated crane, the aim is the same: reduce unnecessary travel and touches. Trucks work at clear interfaces, while the racking system manages the internal movement. This saves time and simplifies training.

Remarkable flexibility: Many sites blend technologies. For example, pallet live FIFO by the loading bays for fast picks, shuttle racking for bulk storage and automated racking for high value or regulated goods. Modular design means you can add capacity or extra automation as your needs change.

Complementary services

Maximise ROI with an integrated approach

Discover how our End-to-end Solutions solutions help boost efficiency and reduce downtime

Speak to the team for more information
Cargopak Ltd are now part of Palletower, Europe's largest providers of storage and logistic equipment.