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Automated Warehouse Racking machinery and racking at work.
Shuttle Racking

High density shuttle racking for pallet storage with powered precision

Our shuttle racking solutions are fast, space saving pallet storage system that use automated shuttles to move pallets deep into storage lanes. It reduces forklift travel, increases throughput and delivers safer, more predictable warehouse performance.

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Shuttle racking expertise you can trust

Create a highly efficient, semi automated storage system ideal for operations that handle bulk pallet lines, high volume flows or sensitive stock that demands careful handling.

Shuttle racking combines deep lane pallet racking with powered carriers that travel inside the channels, lifting and placing pallets accurately at the next available position.

Forklifts work only at the aisle face, while the shuttle completes the internal movements.

  • Increase pallet density without compromising speed
  • Minimise forklift travel and labour demand
  • Improve handling efficiency for repetitive pallet lines
  • Operate in cold store environments where space is expensive

Operations in food, drink, manufacturing and wider distribution see strong gains from shuttle systems thanks to their repeatable movement and reduced aisle activity.

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Advantages of Automated Racking

  • 01

    Maximum pallet density

    Deep storage lanes and reduced aisle space unlock significantly more capacity within the same warehouse footprint.conventional forklift based systems.

  • 02

    Higher throughput with fewer movements

    Shuttles move quickly between locations, reducing cycle times and allowing forklifts to work continuously at the lane face.

  • 03

    Safer and more consistent handling

    Technology driven movement reduces rack impact and pallet damage, improving workplace safety and product integrity.

  • 04

    Flexible stock flows

    Shuttle racking can be configured for first in first out or last in first out depending on product type and operational need.trails for demanding sectors such as food, drink and pharmaceuticals.

  • 05

    Scalable automation

    As demands grow, shuttle systems can be expanded, integrated with conveyors or linked into wider automated storage designs.

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Shuttle Racking differentiation

Palletower shuttle racking solutions are designed around proven European technology used by leading warehouse automation specialists, combining robust steel structures with intelligent control and warehouse software. Integrated conveyors and transfer cars that connect goods in and goods out with the storage lanes. These systems are controlled by warehouse software that sends missions to the machines and tracks every pallet location in real time.

Shuttle Racking designed to last

Design Safety & Compliance

The system can operate as first in first out or last in first out depending on layout, making it suitable for many product types and warehouse strategies.

  • High density, efficient multi pallet storage in deep lanes
  • Fast operations, educed travel and quicker pallet handling
  • Safer storage, less forklift activity within the rack structure
  • Flexible control, supports FIFO, LIFO and mixed stock strategies
  • Future ready, compatible with wider automation paths
Shuttle racket image of new machinery in warehouse situ

Frequently asked questions

  • What is shuttle racking used for

    Shuttle racking is used to store large volumes of pallets in deep lanes quickly and safely. It reduces forklift travel and boosts throughput, making it ideal for distribution centres, cold stores and bulk pallet operations.

  • Can shuttle racking operate in cold stores

    Yes. Shuttles perform exceptionally well in chilled or frozen environments where consistent speed and limited forklift movement offer real energy and space savings.

  • How much space can shuttle racking save

    By reducing aisles and using deep lanes, shuttle racking can increase storage density by a significant margin compared to standard adjustable pallet racking.

  • Is shuttle racking fully automated

    It is semi automated. Forklifts place pallets at the aisle face, while the shuttle moves pallets internally. This keeps installation costs lower than full ASRS while still delivering major efficiency gains.

  • Can equipment be tailored to specific food or wholesale handling requirements?

    Yes. We offer flexible designs including different load capacities, shelf configurations, mobile bases and specialist accessories. Our team can help you create a solution that fits your workflow, stock profile and available space

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